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High-Purity FeSiCa Granules & Wire for Steelmaking | HSferroalloy Supplier

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High-Purity FeSiCa Granules & Wire for Steelmaking | HSferroalloy Supplier

In today's demanding steel production environment, high-purity Ferro Silicon Calcium (FeSiCa) has become indispensable for achieving premium steel quality. As a leading HSferroalloy manufacturer, we specialize in both FeSiCa granules and cored wire formulations that deliver exceptional performance in:

  • Advanced deoxidation

  • Deep desulfurization

  • Inclusion morphology control

  • Casting quality improvement

This technical guide explores why our high-purity FeSiCa products outperform standard alternatives and how they optimize steel production costs.

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calcium-silicon

FeSiCa Product Forms & Specifications

1. High-Purity FeSiCa Granules

Parameter Specification
Composition Si: 55-65%, Ca: 28-32%, Fe: Balance
Purity Grade Low Al (<1.2%), Low Ti (<0.05%)
Size Options 0.2-1mm, 1-3mm, 3-10mm
Packaging 1MT big bags or customized

Key Advantages:

  • Faster dissolution in molten steel

  • Precise dosage control

  • Minimal slag formation

2. FeSiCa Cored Wire

Parameter Specification
Core Composition Si+Ca ≥ 90%
Wire Diameter 9mm, 13mm standard
Steel Sheath Thickness 0.3-0.4mm
Coil Length 3000-4000m

Key Advantages:

  • High yield (≥85% Ca recovery)

  • Precise deep treatment

  • Reduced operator exposure

Why High-Purity Matters: Technical Benefits

1. Superior Deoxidation Performance

  • Our low-aluminum FeSiCa (Al <1.2%) prevents unwanted alumina inclusions

  • Calcium vaporization creates micro-bubbles for flotation purification

2. Unmatched Desulfurization

  • Achieve <0.003% S in final product

  • CaS formation efficiency increased by 30% vs. standard grades

3. Inclusion Modification

  • Transforms harmful Al₂O₃ clusters into spherical calcium aluminates

  • Improves mechanical anisotropy in final products

4. Casting Process Benefits

  • Reduces nozzle clogging by ≥40%

  • Improves continuous casting surface quality

HSferroalloy's Manufacturing Edge

Advanced Production Process

  1. Raw Material Selection

    • Only high-grade silicon metal (Si >99%)

    • Electrolytic calcium (Ca >98%)

  2. Precision Alloying

    • Computer-controlled induction furnaces

    • Homogeneity testing via XRF

  3. Quality Assurance

    • Chemical composition

    • Size distribution

    • Dissolution rate

Industry Applications

1. Special Steel Production

  • Bearing steels

  • Pipeline steels

  • Automotive grades

2. Stainless Steel Refining

  • Sulfur control in 300/400 series

  • Inclusion improvement in duplex grades

3. Foundry Applications

  • Ductile iron production

  • Heavy-section steel castings

Cost-Benefit Analysis

Factor Standard FeSiCa HSferroalloy Premium
Ca Yield 60-70% 85-92%
Treatment Time 8-12 min 5-7 min
Refractory Wear High Reduced by 30%
Inclusion Cleanliness ISO 2-3 ISO 1-2

Why Global Steelmakers Choose HSferroalloy

  1. Consistent High Purity - Batch-to-batch reliability

  2. Technical Support - Application optimization advice

  3. Global Logistics - JIT delivery to 30+ countries

  4. Custom Solutions - Alloy adjustments for specific needs

The Smart Choice for Premium Steel

In an era where steel quality demands continue rising, HSferroalloy's high-purity FeSiCa granules and wire provide metallurgists with the tools to achieve:

  • Cleaner steel at lower cost

  • Improved processing reliability

  • Superior final product properties

Contact our technical team today to discuss your specific FeSiCa requirements and request samples.


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